corn mixer
Corn Mixer
Capacity: 300 kilograms
Construction Material: Manufactured from food-grade stainless steel 304, providing corrosion resistance.
Level Indication: Equipped with an inspection port to visually assess the material level inside the mixer.
Discharge Mechanism: Features a calibrated discharge gate for controlled emptying of the mixed material.
Mechanical Safety Guarding: Fitted with a mechanical guard (metal mesh) to prevent operator hand entry into the mixer.
Electrical Safety Provision: Prepared for the addition of electrical safety interlocks to protect personnel during cleaning procedures.
Metallic Impurity Removal: Incorporated with a mechanism for the extraction of any metallic contaminants potentially present within the corn.
Humidification System: Includes a 2 kW water tank for material humidification.
Main Drive Motor Power: Equipped with a 4 horsepower (HP) main drive motor.
Control Panel: Features a complete control panel housing all control systems and electrical protection mechanisms.
Screw Conveyor (Corn Transfer)
Functionality: Designed for the automated feeding of material into the extruder.
Mechanical Safety Guarding: Equipped with a mechanical guard to prevent operator hand entry into the conveyor mechanism.
Metallic Impurity Removal: Features a magnetic system for the extraction of any metallic contaminants potentially present within the corn.
Motor Specifications: Powered by an Italian or Turkish motor with a power rating of 0.75 kW.
Construction Material: Manufactured from food-grade stainless steel 304.
Height: Has an overall height of 300 centimeters.
Hopper Capacity: Includes a hopper with a capacity of 75 kilograms.
Cleaning Feature: Fitted with a bottom access port for ease of cleaning.
Integrated Production Extruder
Function: The extruder is responsible for dough forming and the production of Cheetos-type snack pellets.
Production Capacity: Output capacity ranges from 170 to 200 kilograms per hour (kg/h), depending on the desired pellet shape.
Insulation and Cladding: Fully insulated and clad with an external layer of food-grade stainless steel 304 for ease of cleaning.
Feeding Screw: Equipped with a product feeding screw manufactured from corrosion-resistant food-grade stainless steel 304. The main screw speed is designed for continuous operation during extended working hours.
Fault Diagnostics: The production line is programmed with an automatic fault detection system that displays error messages on the screen.
Motor Power: Powered by a motor with a power rating of 35.5 kW.
Air Blower Lifting System (Air Feeder)
Function: An air-powered feeding blower designed to elevate snack products to the oven, functioning as a conveyor for transferring material from the lower section of the extruder to the oven.
Power Rating: Rated at 2 kW.
Construction Material: Manufactured from corrosion-resistant food-grade stainless steel 304.
Installation and Maintenance: Features a design for easy installation and cleaning.
Rotary Drying Oven
Construction: Composed of a cylindrical drum manufactured from chrome/stainless steel.
Heating System: The rotary drying oven operates using electric heating elements.
Insulation: Enclosed with a double-layered stainless steel casing with thermal insulation between the layers to minimize heat loss for optimal energy efficiency.
Debris Removal: Equipped with a mechanism for the expulsion of any debris that may result from the rotation of the oven and product friction.
Motor Specifications: Powered by a 1 horsepower (HP) motor, of Turkish origin.
Length: Has an overall length of 4.5 meters.
Temperature Range: Capable of reaching temperatures up to 300 degrees Celsius.
Flavoring Mixer
Construction: Composed of a chrome tank with a motor and gearbox assembly terminating in a vertical screw agitator.
Construction Material: Manufactured from food-grade stainless steel 304.
Outer Diameter: Has an external diameter of 85 centimeters.
Motor Specifications: Powered by a 2 horsepower (HP) motor, of Italian or Turkish origin.
Agitator Design: The agitator blades are specifically designed to prevent the accumulation and clumping of flavoring powder.
Discharge Port: Equipped with a chrome cover at the material discharge end, designed for easy opening and closing to facilitate cleaning procedures.
Mobility: Fitted with wheels for ease of movement and cleaning.
Powder Flow Control: Features an inverter for controlling the quantity of powder flowing to the subsequent flavoring drum.
Liquid Flavoring Tanks (7 Flavors)
Construction Material: Entirely manufactured from corrosion-resistant food-grade stainless steel 304.
Frame Length: The frame has a length of 3 meters.
Inverter Equipped: Features an integrated inverter.
Motor and Gearbox: Equipped with a % horsepower motor with a gearbox for speed control.
Discharge Port Closure: Also features a near-complete closure at the material discharge end to prevent the loss of flavoring powder.
Electrical Power Rating: 75 kW.